Sunday, May 15, 2016

On Finishing...

If you are looking for great tips and advice on applying finishes,this isn't it. Please try "Flexner on finishing" or other great resources.

There are many types of blogs & sources of woodworking information these days, from people who resurface centuries old resources, those that build things out of pallets, those that are entertaining, those that provide step-by-step instruction and even some places that seem to just add some token content to prop up their advertising. Many provide weekly or even daily updates on what they are working on probably in part to remain "relevant" or make some income stream. I don't begrudge or think they are doing it wrong, most are surely more successful by any measurable standard, but this blog isn't that type. 

I've had intentions of keeping up to-to-date here, posting in-process blogs, and I probably will from time to time, but I'm a bit more reserved than that. Even though I know that not many folks are reading, I've found that often I don't really know how/when projects will end up or which direction they will go and it scares me to show that live in front of the world. 

I've also found that I blog as a retrospective of what I've accomplished for looking back at times when it feels like I am not accomplishing much. But probably the biggest reason is that I've found that I like it a lot when my posts are a story and have some larger connected thought. This usually means they must be at a time when I can reflect on the project, which is usually at the end, when I'm finished. 

Finally getting to some workbench leg mortises

This is a problem because I haven't finished much in a long time. My last real project was my split top Roubo workbench, which aggravated a shoulder injury and I had to pull off that project to recover. (I have recently gotten back on that wagon and am making some progress.) I have a bit of a psychological problem with unresolved projects, so that also for the most part doesn't let me go on to another project until I have finished the previous. If I do, I have something nagging me deep within telling me to go back and finish. I want to make some chairs in June, so I need to finish this up first.

You're sure it's not load bearing right?...
The largest obstacle has definitely been the "Epic Kitchen Project." I haven't mentioned it here, but if you follow me on Instagram (or look in the IG sidebar here#EpicKitchenProject), you'll know it's been underway for quite some time... While we call it a kitchen project, in reality, about 50% of my house sqft is being reconfigured. It's in a couple phases, and while I've completed the primary portion, combining the old kitchen, dining and living rooms (with only a few small cosmetic things to finish), I haven't yet started on the new dining/laundry/media room that will be reconfigured from the previous family room.

More recently, I took up another hobby that requires some time. Back in November, I started running because I needed the exercise and figured that couldn't aggravate my shoulder problem further. (I promise that I won't be turning this into a fitness blog...ever.) I fell into a small competitive group of my friends that vie for "most miles" bragging rights each month. Even though I'd never run a race, the peer pressure encouraged me to run the half marathon held in Champaign each year. As I began the training, I figured I'd start the marathon training and then back down when I couldn't hack it. By the time that reckoning came, I was too committed and decided to "just do it".

As race day approached, the weather forecast was horrible. Rainy, windy and cold (high 40°'s) presented conditions I hadn't trained for. There was a very high probability that the race could be cancelled. This stressed me immensely. While I had never had a bucket-list goal of running a marathon, I had done too much training build-up to just cast it aside. I'm not a guy that "runs marathons," so I also struggled with putting it off weeks/months and continuing at that level of training to finish a different marathon. I got some incredible hi-tech drymax socks, and became determined to run no matter what. Now I understand why people do dumb things like run marathons or climb mountains in bad conditions, and die; the training invested distorts good judgement into bad. In the end, the thunderstorms held off and while it rained steady all day and was only ~50°, I was able to run. I was wet. I was cold. It was challenging to run the distance; but I finished. I'd even met my goal of under 4 hours (3:59:51 whew). 

It wasn't everything I'd hoped for, but I had finished with something I was proud of. It made me think about so many of life's projects, blogging, woodworking or otherwise, we prepare, but are presented with obstacles and challenges along the way. When we keep at it, we can be happy with what we actually can accomplish.

We are out of Popcorn!

Breakfast in bed, or the attic.

After the desolation

Building Walls & Skills


Paint brings it together

Kitchen boxes, in boxes

Reminds me of some sort of Mondrian art

Laxarby only comes in Black in the US, time to learn about white lacquer

Traditional molding techniques, cheaper than "colonial" and much better looking

Customizing the bar cabinet doors

Monday, April 11, 2016

Inky Art Project

Since my daughter started attending middle school in 6th grade, she has been enamored by the art projects on display each semester. In her school, the eighth graders create a final art project of their own choosing, it's wide open and many of them pour out effort and personality, even though the teacher merely sets a minimum of 5hrs effort for the project. My daughter, "Inky" (not her real name, I'm just paranoid), from the day she started wanted to do something grand and probably beyond her ability (looks like it runs in the family), and I have quietly sat on the side, hoping that she'd want to do something in wood. By the time 8th grade came around, we knew she wanted to do something that would also link to her primary passion, music.

At first suggestion, she wanted to make a violin either real or some sort of scale model but that was not practical, or realistically possible given her skills, with a little guidance she was hooked on the idea of replacing the rickety folding metal music stand she used with a nice wooden version.

So off she went to Pinterest and the like. Of course she was instantly drawn to the iconic Maloof and Esherick stands that were also way above her ability and not realistic to complete within her time frame. With a little more gentle guiding we found the CH Becksvoort music stands. Which in his typical shaker style are "simpler", though certainly not easy to complete and not lacking at all in the design.

We settled on "Stand V" for inspiration since we were both drawn to its vibrant angles. We laid out a full size pattern based on her decisions on what would fit her usage and design tastes, not directly copying the original, but tweaking to fit. Materials would be from what we had on hand, and after looking at what was possible, Inky settled on the classic high contrast of walnut & maple. 

The other rules set forth by the art teacher is that parents may assist with power tools etc but the student must be around through it all and be involved. For whatever reason, a backsaw can bring poor Inky to tears so I figured I would do the cutting of lines but have her involved in the layout and cleanup work around the numerous compound angled half laps. She always participated in each step along the way, though sometimes I did some "elf" work to complete the step to meet the timeline and keep each step from becoming a drudgery. We figured she spent >30 hrs herself fully engaged in learning and making, so she certainly put herself into it and exceeded the requirements.

There were of course many lessons to learn on this project, one is that many lapped joints at compound angles are tricky and would really benefit from machinery and a bit of "jiggery". We laid everything out and cut by hand so she would get the experience, but in retrospect, a table saw and a jig would be better (sorry if I offend you with my willingness to callously slaughter innocent electrons) she also learned how to use dividers, keep to a deadline and fix mistakes, both with patching and with adding new design "features". 

The real lesson I hope both my kids are learning from projects like this, is that woodworking and making things are just a natural part of life, fluidly moving from a way to fill a functional need or express an artistic desire.

Sunday, September 20, 2015


My uncle passed away 18Sep15 after many years of fighting cancer. A few weeks ago I wrote him a letter. I share it here to remember a man who was the embodiment of the builder and to encourage everyone to take the time to tell those that matter that they do. Do it today. We are going to miss you Mike.

Uncle Mike,

Sorry this letter has taken so long to write. I've owed it to you for years, but I've kicked it down the road a long time, always thinking I was being "positive" and had no worry about running out of time or that you didn't need to hear me say it. Now, I realize it doesn't hurt anyone to take a minute and tell the people that have positively influenced your life that they are appreciated. I wanted to let you know how grateful I am for your helping me grow up and become who I am today even when you weren't consciously trying to influence me at the time.

Thank you so much for the things you've taught me. You've taught me the value of hard work, and to do things right and by-the-book, to get a high quality result that will last. You've also shown me that some times you need to buckle down and "get stuff done" even if you haven't done the thing before. This was evident in your encouraging young me (and even my kids) to stretch their abilities and accomplish real work on projects, not play work, but real honest hard work that they can be proud of.

Other times in my life you put your trust in me with your vehicles, while it may not be memorable to you, these events played a role in me growing to be confident and independent. For instance, I learned what pedals did what and how to ease out a clutch at idle in your truck outside that strip mall place we cleaned up. I learned what it was like to check out a truck before you buy it when you bought your diesel and you took me along. I took my first unlicensed solo trip in your car when tools or something were needed and I was the only one available. Along the same line, thanks for having me mow your lawn, I'm sure you paid me more than my work was worth at the time, but I appreciated having money of my own for the first time ever and this set me on a path of not being afraid to work hard for a living.

But most memorable is your caring young-at-heart attitude and hard working spirit. I know most of us Wrights can be perceived as loudmouthed know-it-alls (we usually do know a thing or two), but I think the way kids are always drawn to you demonstrates how warm, kind, and approachable you really are. I can't remember how many times you asked me to come help someone (I did help a few times) but I know that you have always been there to help someone with a roof or something else that needed fixing. This has set a bar for me in humbly helping others who need it. I hope that I have learned this lesson you've shown. Throughout you ordeal, we've only talked a few times about your cancer. And even those have been light and superficial. Maybe it was me being awkward or maybe it was me still feeling like I'm "the kid" and  it's such a "grown up" topic, but now I can't delay in saying I'm going to miss having my Uncle Mike around for a time, and while I hope that's a long time from now, if it's not, I'm thankful I know I'll see you again soon. And I know we'll be right back at work together. We often use Isaiah 64:21-22* to refer to equality in the new world, but I also know that you won't stop at just building a house for yourself. No, you'll be building far more houses than you'll occupy, I can't think of you not building stuff, or helping others build.

Thanks for everything you've built with, and in, me.

All my love,

*Isaiah 64:21&22"They will build houses and live in them, And they will plant vineyards and eat their fruitage. They will not build for someone else to inhabit, Nor will they plant for others to eat. For the days of my people will be like the days of a tree, And the work of their hands my chosen ones will enjoy to the full."

Friday, May 29, 2015

Enjoy Jeff Burks' Posts More With This One Weird Tip!

If you are like me, you follow a lot of blogs, mostly on an iPhone. So today I'm digressing briefly to pass on a tech tip. (I'd guess that android has something similar but I don't use, so can't comment)

Many woodworking blogs are picture laden, but short on words, while others may be a little "less concise" and pretty verbiage heavy (myself included here). For instance, I really enjoy the stuff Jeff Burks' digs up, but often found them fall to the bottom of the unread pile, until I found that you can easily get them read to you. Siri's voice isn't perfect but usually surprisingly good enough (especially with the enhanced mode enabled). I was recently showing this feature to someone else and found Apple had updated this hardly known feature to now allow a two-finger swipe down gessture to begin reading. (Previously you had to select all, and then tap "speak") This pairs nicely with "reader mode" in Safari, for pages outside my RSS feed. Try it, you'll like it. 

Here's how. Start in general settings.
In use:

Ugly Stick© Molding Plane Concept

So after stepping through my design considerations in my previous posts,


I came to the task of essentially designing everything around using a small, easy to manufacture iron. After my usual sketching on random napkins for a couple of days, I had 2 promising concepts that utilized a short iron.

  • First, the one shown, relies on inexpensive hardware for securing and adjusting the iron 
  • Originally I planned on using barrel nuts and 1/4" holes for the 1/4-20 eyebolts which are easily grasped (and easier to come by than 4" thumbscrews) even if they are gouge-out-my-eyes pretty. After drilling the holes with my only long "1/4" drill bit did I realize that it was actually 15/64" (covered in grime) which meant I could thread the wood directly with the screw (and a bit of wax) and avoid the barrel nuts (further simplification
  • Second concept uses wedged methods which I hope to get to soon (thanks also to Brian Eve who suggested looking at the Galbert shave horse for another potential wedge design)
The concept for this plane was not so much to get a working model so much as to slap something together that I could talk about with some pros at Handworks 2015.

(Insert raving about how great Handworks2015 was here, see some pics below)

While there, I was able to speak to Brian Eve , Larry Williams, Phil Edwards, & Chris Vesper about this plane. They each provided valuable information. Below are random points of discussion on the topic:

  • I'm not saying it won't work, but it's a complete departure from how we do things and I'm not sure where the fitting challenges will even present themselves
  • The escapment will need more room to clear the chip
  • Need a blind side wall to provide repeatable registration of the iron and "yaw" control.
  • Wow, that thing is ugly! You've got to do something with the eyebolts.
  • Give it a try, I don't see why it inherently won't work.
  • Way too much iron thickness, 1/8-3/16 max (I was using random chunk of metal in shop)
  • Holding the iron during grinding and heat treat will present challenges, can't get it hot like you can with tang
  • There may be a potential chip clog point where the iron meets the escapement

Many of these comments confirmed what my gut was already telling me, still it was really good to have input from experienced makers, and to actually feel like I have my toe in the door of the illustrious tool making community.

So I didn't waste any time once I got home. I ordered some O1 3/16"x2"x18" steel to take it to the next level of working beta prototype (and also provide steel for other planes). Now I just need to find a way to sneak in time on this project when I should be remodeling 50% of my house...